Ep 13. Dress Forms, Boat Propellers, Duvets, Faucets

On season 9 episode 13 of How It's Made, viewers get an inside look at the production of four very different items: dress forms, boat propellers, duvets, and faucets.

First up are dress forms, which are the three-dimensional models used by tailors and dressmakers to create clothing that fits clients perfectly. Viewers learn how these forms are made from high-density foam, and then covered in a layer of plaster to create a hard outer shell. The plaster mold is then filled with expanding foam, which is then carved and sanded down to create the final shape. The dress forms are finished with a layer of fabric, and are adjustable to fit a variety of body types.

Next, the show explores the manufacturing process of boat propellers, which are essential for powering boats and other watercraft. Viewers see how the blades are cast from a special type of bronze that is resistant to corrosion, and then individually shaped and polished to minimize turbulence and increase efficiency. The propellers are then tested in a water tank to ensure they operate smoothly and generate the correct amount of thrust.

The third segment of the episode is dedicated to duvets, which are popular bedding items filled with down feathers or a synthetic alternative. The show explains how the feathers are cleaned and sterilized before being blown into the duvet cover, and how the cover is then quilted to ensure the feathers remain evenly distributed. Viewers also see how the duvets are compressed and packaged for shipping.

The final segment of the episode focuses on faucets, which are crucial components of any plumbing system. Viewers learn about the different types of faucets, including single-handle, double-handle, and touchless models, and see how they are assembled from various components like the valve, spout, and handles. The show also explores the different finishes available for faucets, and how they are tested to ensure they meet industry standards for durability and performance.

Throughout the episode, viewers are treated to fascinating insights into the varied and intricate manufacturing processes that bring these everyday objects to life. From the sculpting and molding of dress forms to the precise casting and balancing of boat propellers, each segment highlights the skill and expertise required to create high-quality products. With its mix of informative narration, detailed visuals, and soothing background music, How It's Made continues to be a staple of educational programming for viewers of all ages.