Ep 5. Folding Kayaks, Pinatas, Garbage Trucks, Ceramic Composite Brake Discs

In season 10 episode 5 of How It's Made, the team takes a look at the production processes behind folding kayaks, piñatas, garbage trucks, and ceramic composite brake discs.

The episode kicks off with a look at the manufacturing of folding kayaks. Made from a combination of nylon, aluminum, and plastic, these mesmerizing vessels are designed to be portable and easy to store. The process involves cutting and welding aluminum frames, coating and bonding nylon fabric, and attaching a series of hinges that allow the kayak to be folded up into a compact form that can be carried on one's back.

Next up, the team examines the art of piñata-making. Beginning with the basic structure made from cardboard or papier-mâché, piñatas are then covered in colorful crepe paper and decorated with an array of designs. The process involves cutting, gluing, and shaping paper, as well as assembling a complex series of strings and pulleys that allow the piñata to be suspended in the air while children attempt to break it open and release the treats inside.

The focus then shifts to the world of garbage trucks, delving into the manufacturing process behind these essential vehicles. From the steel frames to the hydraulic systems and powerful engines, the episode explores each step involved in constructing these massive machines. It also highlights the engineering innovations that have made modern garbage trucks more efficient and eco-friendly than ever before.

Finally, the episode wraps up with a look at the creation of ceramic composite brake discs. Used in high-performance vehicles and aircraft, these sturdy brake components are designed to withstand extreme heat and pressure. The process involves molding and baking layers of ceramic and carbon fiber, followed by machining and finishing to create a perfectly balanced and high-performance brake disc.

Overall, season 10 episode 5 of How It's Made offers a fascinating glimpse into the diverse worlds of folding kayaks, piñatas, garbage trucks, and ceramic composite brake discs, showcasing the intricate processes and technologies behind these essential products.